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    Al series laser loading and unloading robot

    更新时间:2020-01-08访问量:134

      In the past, the automotive industry has always been the most important field of robot application. With the improvement of automation demand, the application of industrial robots has been greatly expanded. In addition to traditional welding applications, robots have also been widely used in machine tool loading and unloading, material handling and stacking, grinding, spraying, assembly and other fields.

      Metal forming machine tool is an important part of machine tools. Forming processing is usually associated with high labor intensity, noise pollution and metal dust. Sometimes it is in a high temperature, high humidity and even polluted environment. The work is simple and boring, and it is difficult for enterprises to recruit people. The integration of industrial robot and forming machine tool can not only solve the employment problem of enterprises, but also improve the processing efficiency and safety, improve the processing accuracy, and has a great development space.

      Integrated application of NC bending machine

      There are two main ways to apply robot bending integration:

      1、 With the bending machine as the center, the robot is equipped with vacuum suction cups, and the magnetic force is divided into feeding frame, positioning table, blanking table and turnover frame to form a bending unit.

      2、 The flexible processing line of sheet metal formed by robot, laser equipment or NC turntable, punch, industrial robot walking shaft, sheet metal transmission line, positioning table, vacuum suction cup and gripper. Under different bending speeds, the robot realizes complete tracking of automatic matching, and the bending software package also shortens the bending teaching time from the past 2-3 days to 2-3 hours. It is well used in the processing of switchgear, filing cabinet, elevator and anti-theft door.

      Integrated application of press stamping

      There are two main ways for the integrated application of robot and press stamping:

      1、 Single robot stamping loading and unloading: the sheet metal is moved from the destacking platform to the positioning platform by the robot, and then transferred to the press die for stamping. After stamping, the sheet metal is taken by the robot and put into the stacking platform to realize the automatic loading and unloading of single press robot.

      2、 It is robot stamping connection: establish stamping connection between multiple presses through multiple robots. According to the requirements of workpiece forming process, it is necessary to cooperate with multiple presses. The whole production line is composed of destacking robot, feeding robot, transmission and handling robot between presses and tail line robot. Industrial robots are more flexible, have no high requirements for molds, and are easy to integrate.

      Integrated application of hot die forging

      Hot die forging production line usually consists of two die forging presses, one for stamping and the other for trimming. The integrated application of hot die forging robot is usually equipped with two robots. One is responsible for transferring the high-temperature materials treated by the medium frequency furnace to the stamping die forging press, and the other is responsible for taking materials from the stamping die forging press and transferring them to the other die forging press for edge cutting. In order to prevent the high-temperature stamping workpiece from sticking to the die, it is necessary to lubricate the die after each stamping. The lubrication can be completed by robot or special organization. Because forging is a harsh environment with high temperature, high humidity and graphite lubrication, special attention should be paid to the protection of the robot and the thermal radiation resistance of the robot itself. The electronic cam control system is installed in the die forging press to coordinate the operation of the die forging press with the operation of the robot, improve the processing efficiency and improve the safety of the system.

      Welding application

      Welding is the subsequent process of sheet metal processing of forming machine tools. Robot welding has two types: resistance welding and arc welding. The application of welding robot accounts for more than 40% of the whole robot application.

      The application of arc welding takes the robot as the core, and the welding workstation is composed of welding machine, wire feeder, welding gun, tooling fixture, etc. Yangzhou ante robot can provide 6kg special arc welding robot workstations with arm lengths of 1400, 1600 and 2000mm.

      The application of resistance welding takes the robot as the core, and the spot welding workstation is composed of spot welding gun, welding controller, water and gas unit, pipeline package, tooling fixture, etc. Robot is a typical representative of advanced manufacturing technology and automation equipment. Intelligent industrial equipment has become the basis for the upgrading and transformation of global manufacturing industry.

      The integrated application of industrial robots and CNC machine tools makes intelligent manufacturing, digital workshop and intelligent factory from concept to reality.


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